Custom laboratory manufacturing

Mouthguards made for protection with a custom fit

Partner with Smart Smile for custom-made sports mouthguards, crafted in collaboration with TUFF Mouthguards to deliver a comfortable fit, secure retention and dependable protection.

For dental clinics, dentists and their practice teams.

Orange and white custom sports mouthguards with TUFF logos on the outer sides

Custom fabricated

Made from your clinic’s records for an individual fit.

Clinic-focused support

Clear communication from case planning through delivery.

Reliable workmanship

Careful laboratory production and practical quality checks.

Why custom?

Protection without compromising comfort

A secure, individual fit

Fabricated for the patient’s dentition to support retention and comfortable wear during activity.

Clear communication

Laboratory support helps your clinic provide instructions and set practical expectations.

Designed for active use

Durable thermoformed materials and thoughtful finishing for appropriate sporting applications.

Orange custom sports mouthguard with white lining and a TUFF logo beside a dental model

Made for your practice

A polished mouthguard your clinic can present with confidence

Each mouthguard is fabricated and finished in the laboratory with attention to fit, smooth edges and a professional result.

For best outcomes we require:

  • An impression or working model supplied by your clinic
  • Choice of colours subject to availability
  • Custom graphics and designs.

Simple case workflow

From clinic records to finished mouthguard

01

Send the case

Provide the required records and your prescription details.

02

Review and fabrication

We review the supplied case details, clarify questions where needed and manufacture the mouthguard.

03

Deliver to your patient

Receive the completed mouthguard ready for fitting and delivery.

Ready to discuss a mouthguard case?

Talk with Smart Smile Dental Services about requirements, options and turnaround for your clinic.